Modelling and simulation of process: Machine interaction in grinding

Abstract and Figures. This article presents an overview of current simulation methods describing the interaction of grinding process and grinding machine structure, e.g., vibrations, deflections ...

Grinding Machines | SpringerLink

A grinding machine is a machine for material removal with geometrically non-defined, bonded cutting edges, where the relative movement between tool and …

Mechanical behavior and modeling of grinding force: …

The grinding mechanism is the foundation for understanding and mastering grinding processing, providing a theoretical basis for optimizing the grinding process, …

Kinematics modeling and simulating of grinding …

Kinematics modeling and simulating of grinding surface topography considering machining parameters and vibration characteristics. December 2016. The International Journal of Advanced...

KINEMATIC STRUCTURES AND MACHINING …

SCIENTIFIC BULLETIN, Serie C, Volume XXIII, Fascicle: Mechanics, Tribology, Machine Manufacturing Technology ISSN 1224-3264 45 KINEMATIC STRUCTURES AND MACHINING POSSIBILITIES OF SOME CNC MACHINE ...

Kinematic analysis and feedrate optimization in six-axis …

A five-axis belt grinding machine with integrated functions of measuring and machining was developed, which was mainly composed of gantry structure, belt grinding equipment, measuring devices ...

A novel differential kinematics model to compare the kinematic …

A 5-axis CNC machine is similar to two cooperating robots, one robot carrying the workpiece and one robot carrying the tool. The 5-axis CNC machines are designed in a large variety of kinematic ...

Kinematic chain diagram of 5-axis turbine blade grinding machine

Machine structure of the turbine blade grinding machine is ex- plained through Fig.1 whereas its kinematic chain dia- gram is elaborated in Fig.2. ... View in full-text Similar publications

Gear evaluation deviations-based crucial geometric error …

The finishing gear evaluation deviations are dedicated indicators to evaluate the comprehensive performance of gear grinding machines [3,4]. ... the sensitive geometric errors and the machine tool structure. An efficient identification algorithm was proposed. ... tool is displayed and the kinematic model of the grinding wheel respected …

Modelling of grinding mechanics: A review

Micro grinding force model is based on the abrasive grain kinematics, and its essence is related to the instantaneous chip thickness caused by a single abrasive …

Structural Design of a Special Machine Tool for Internal …

In previous research on UAECG [5,7,8,9,18], very small lightweight conductive grinding wheels and integrated ultrasonic electric spindles were used; the conductive grinding wheel on-machine dressing was not considered, and all machine tools were all vertical structures. For the ICUAECG, a large conductive grinding wheel …

(PDF) GENERALIZED KINEMATIC STRUCTURE OF MACHINES …

The generalized kinematic structure is presented, which is developed on the basis of an analysis of the existing machine park and tasks for its improvement are identified. Discover the world's ...

Applied Sciences | Free Full-Text | Study on …

The rigidity and natural frequency of machine tools considerably influence cutting and generate great forces when the tool is in contact with the workpiece. The poor static rigidity of these Vertical …

(PDF) Motion control analysis of hybrid grinding and polishing machine

The motion control of hybrid grinding and polishing machine tool is different from that of traditional machine tool, and there exists motion coupling phenomenon when it moves as a whole. In order ...

Closed form solution of kinematic equations for the …

DOI: 10.1016/0094-114X(93)E0015-X Corpus ID: 120418338; Closed form solution of kinematic equations for the mechanism of a twist drill grinding machine @article{Vangsness1995ClosedFS, title={Closed form solution of kinematic equations for the mechanism of a twist drill grinding machine}, author={J. D. Vangsness and Mark A. …

Configuration design and accuracy analysis of special grinding machine

The Sobol' method is used to analyze the globe sensitivity of the setup errors, kinematic errors and structure parameters. ... Therefore, there is a need for a special grinding machine tool with a small ball-end grinding wheel to meet the processing requirements of the component. In the design phase of machine tools, it is necessary to ...

Ultra-precision grinding machine design and …

The grinding center has an ultra-precision grinding station ( Fig. 1 b)) and an on-machine electrical discharge dressing station ( Fig. 1 c)), which can realize the grinding pin on-machine ...

Kinematic structures and machining possibilities of some CNC machine …

The kinematic structure of the machine (Fig. 7, a) shows that it has a main kinematic chain ( M EM -belt drive, MS -main spindle) and three feed/positioning kinematic chains

Structure Design of Precision Machines | SpringerLink

As shown in Fig. 7, it is a small grinding machine CNC polishing machine structure; its structure is a gantry structure. The X slide plate is placed on the bed and equipped with CNC rotary table to bear polished parts; Y-axis is set on the gantry, Z slide is placed on the Y slide, and the polish spindle is on the Z-axis slide to achieve polishing.

Optimization of washing machine kinematics, dynamics, …

The vibrations originating from badly distributed load inside the drum are in this paper channeled into cost functions which are used as objectives for optimization. The defined kinematic cost function deals with performance of tub motion and can ensure margins to collision of parts inside the washing machine or constitute a step in the …

On-machine electric discharge truing of small ball-end …

During the truing process, the grinding wheel rotates around its axis, and different rotation radii of different positions lead to different removal volumes, such as ΔV 1 ≠ΔV 2 ≠ΔV 3 ≠ΔV 4 ≠ΔV 5 ≠ΔV 6 in Fig. 2.As the tool electrode feeds, the horizontal removal length in different positions should keep consistent, which means that the …

Machine Structure

In grinding, the workpiece, the grinding wheel, and the machine structure all deflect as contact is established. The real depth of cut, a e, is therefore smaller than the calculated depth of cut based on the feedrate. As in surface grinding, real depth of cut is affected by deflections, wheel wear, and thermal deflections.

Geometric error identification and compensation for

Firstly, the open kinematic chain and the ideal homogeneous transformation matrix from workpiece to grinding wheel are established according to the topological structure of the CFXZAY-type, five ...

Structure of the grinding machine. | Download Scientific …

Structure of the grinding machine. ... Second, the kinematic interaction between the workpiece and the abrasive grains can be established, which integrates the elastic-plastic deformation effect ...

GEAR CUTTING ON CNC VERTICAL LATHES

mination of the kinematic structure of the CNC vertical lathes, by representing the kinematic structural diagrams of these machines, which are adaptable to a larger number of machines of such type. For every case that has been studied, milling or grinding heads that can be adapted to the milling/grinding spindle ends are re-quired.

Schematic diagram of the grinder | Download …

The kinematics structure of the Biglide parallel machine was firstly introduced for grinding of the twist drill, and then the mathematical model of the twist drill flank was derived.

Kinematics of the grinding process

Abstract. The possibility of chip removal is governed by the section thickness, properties of metal under deformation speed, geometric parameters of cutting edges of the wheel. Randomized geometry and arbitrary location of cutting edges on the work …

Modelling and simulation of process: machine …

This article presents an overview of current simulation methods describing the interaction of grinding process and grinding machine structure, e.g., vibrations, deflections, or …

Experimental investigations and error analysis on 3-PRS …

To control a hybrid PKM, an inverse kinematics approach was implemented to obtain the translation and rotation along the Z, X and Y- axes respectively [15]. Similarly, kinematic analyses for 3-UPU I and 3-UPU II PKM with 2R1T geometric constraints, analytic approach, and simulation tools were used to validate the kinematic solutions [16 ...

Development of a 3-axis parallel kinematic machine for milling wood

Because the codes produced with Mastercam X5 in Fig. 4 were appropriate for machine types of the Cartesian structure, these codes were transformed into the motion space of the parallel delta parallel machine that had a parallel structure. The inverse kinematic equations were employed. The interface was developed in Visual Studio 2015 (Fig. 5 ...

Kinematics

Kinematics . Kinematics refers to how our machines move through space. Layout . Picking an appropriate machine layout is probably one of the first things we do when …

(PDF) Modal Analysis of the Surface Grinding Machine Structure …

Parallel kinematic machines, are closed loop structures which have more accuracy, stiffness and ability to withstand high loads. ... For this purpose, the CAD (computer aided design) model of the surface grinding machine structure is provided in catia and then Natural frequencies and mode shapes of the machine tool structure are carried out ...

Structure principles of energy efficient machine tools

For that purpose a small grinding unit was developed that can be placed directly on the rolls inside the paper machine using its frame structure as support and running surface (Fig. 10 a). The movement alongside the cylinder is carried out by the small unit, for angular feed motion the rotary drive of the paper machine is utilized.

Kinematic simulation of high-performance grinding for …

This offers the possibility to simulate any given grinding kinematics as long it is derived properly. In Fig. 3, the three operations mainly used in grinding and the equations describing their kinematics are depicted ... all deformations in the machine structure that can influence the process result into a displacement of the grinding wheel ...

Double-sided milling of thin-walled parts by dual …

Sakata et al. (2018) introduced a cutting force estimation method to avoid chatter in parallel turning processes with unequal pitch angles. In addition, Yan et al. (2018) extended the parallel machining to grinding processes and reported that the grinding accuracy, stability and safety were enhanced under parallel grinding.

Potentials of Different Process Kinematics in Micro Grinding

For this work a precision grinding machine Kugler micro grind SF41305 was used. The base of this machine con- sists of granite which ensures high rigidity and thermal stability. The machine uses a gantry type design with 3 linear axes in the tool. High precision of the x- and y-axis are realised by aerostatic guideways and linear direct drives.

Design and manufacture mini belt grinding machine

grinding machine is small and easy to move, but it still enough rigidity. The parameters calculated during the design process include: speed chain and whole the kinematic diagram of this grinding machine. The mini belt grinding machine after successfully manufactured have been widely applied in addition to actual production. It

Ultra-precision grinding machine design and application in …

Complex structural components with small concave surfaces are widely needed in aerospace, optics, and electronic industry. On account of the interference between grinding wheel and workpiece and small concave surfaces, traditional grinding machine cannot realize the grinding process; hence, a specialized grinding machine …

Structure Design Improvement and Stiffness Reinforcement of a Machine

Machining characteristics were applied to topology optimization for machine tool structure design improvement in this study, and the goals of lightweight and high rigidity of the structure were achieved. Firstly, an ultrasonic-assisted grinding experiment was carried out on zirconia to investigate the surface roughness, surface morphology, …

(PDF) Kinematic Structures for Processing of Surfaces with a …

Kinematic structure of machines for such processing is known [2]. 3. ... In many classical circular grinding machines of general use, the adjustment mechanism i v 1 is absent .