From Ore to Iron with Smelting and Direct Iron Reduction

Figure 4: The direct reduced iron (DRI) process produces sponge iron in the form of hot briquetted iron (HBI) pellets and hot or cold direct reduced iron (DRI or HDRI). Source: International Iron Metallics Association (IIMA) The porous cold or hot direct reduced iron can be transported immediately to an electric arc furnace for refinement …

WORLD DIRECT REDUCTION STATISTICS

nnual global direct reduced iron (DRI) production in 2021 was 119.2 million tons (Mt). DRI output was up by 13.7% from the revised 104.8 Mt produced in 2020, and up 10.2% from the previous record of 108.1 Mt in 2019. Once again, the combination of India and Iran produced well over half of the global DRI.

Hydrogen Direct Reduced Iron | SpringerLink

Yilmaz and Turek studied the potential to reduce CO 2 emissions from blast furnace processes by using direct reduced iron (DRI) as a pre-reduced input material. Different types of DRI produced by gas-based processes (i.e., the Midrex and Energiron process) were considered. These are assumed to be produced partially using pure …

Metals | Free Full-Text | The Behavior of Direct Reduced Iron …

Hydrogen-based direct reduction is a promising technology for CO2 lean steelmaking. The electric arc furnace is the most relevant aggregate for processing direct reduced iron (DRI). As DRI is usually added into the arc, the behavior in this area is of great interest. A laboratory-scale hydrogen plasma smelting reduction (HPSR) reactor …

The perspective of hydrogen direct reduction of iron

Industrial-scale hydrogen-ironmaking, also known as direct reduction of iron (DRI) using hydrogen, is a process that aims to produce iron without the use of fossil fuels ( Chevrier, 2020; van Vuuren et al., 2022; Tang et al., 2020; Wang et al., 2021; Ledari et al., 2023 ). This process has the potential to significantly reduce carbon dioxide ...

Direct Reduced Iron (DRI)

Direct Reduced Iron (DRI) is high in iron content and low in copper and other undesirable metals – tramp elements – and nitrogen content. It is used to make a broad range of steel products. Its physical and chemical characteristics make it desirable for use in the electric arc furnace (EAF), blast furnace (BF), and basic oxygen furnace (BOF

Direct Reduced Iron Market | Global Sales Analysis Report

The demand of direct reduced iron in U.S. is expected to increase by 9.0% CAGR between 2022 and 2030 on value basis. [391 pages Report] Direct Reduced Iron Market is estimated at US$ 8,908.3 Mn in 2022, likely to surge at a vigorous 8.2% CAGR during the assessment period 2022 - 2030.

Novel insights into the reoxidation of direct reduced …

High quality direct reduced iron (DRI) plays a fundamental role in determining the functional properties of high-quality steel. DRI powder with a …

Use of Direct Reduced Iron (DRI) in the Electric Arc

The past 5 years have seen increases in the supply and use of Pig Iron, Direct Reduced Iron (DRI), and Hot riquetted Iron (HI) in the EAF. • DRI should not be considered as a scrap substitute but rather as a source of clean iron units that can be used to supplement and enhance the scrap charge

Fact sheet Hydrogen (H2)-based ironmaking

The iron used in the steelmaking process is currently chemically reduced from iron ore through the use of fossil resources – natural gas or coal. This process is known as Direct Reduced Ironmaking (DRI). Carbon combines with the oxygen in the iron ore, producing metallic iron and a carbon-rich process gas, according to the

Direct-Reduced Iron

In a DR process, iron ore pellets and/or lump iron ores are reduced by a reducing gas to produce DRI or hot briquetted iron (HBI). Depending on the generation …

(PDF) DIRECT REDUCED IRON ORE: Production

This product is known as direct reduced iron (DRI) or sponge iron. Processes that produce iron by reduction of iron ore (in solid state) below the melting point are generally classified as DR ...

Coal based Direct Reduction Rotary Kiln Process – IspatGuru

The metallic iron in this process is produced by the reduction of iron oxide below the fusion temperature of iron ore (1535 deg C) by utilizing carbonaceous material present in the non-coking coal. As the iron ore is in direct contact with the reducing agent throughout the reduction process, it is often termed as direct reduced iron (DRI).

A Direct Reduced Iron (DRI) plant

A Direct Reduced Iron (DRI) plant. The DRI process is both effective and flexible. The technology has a broad range of benefits that includes the following: The process allows producers to use various hydrocarbon sources and off-gases making it an ideal technology to support the staged transition to hydrogen.

Direct Reduced Iron (DRI) Market | Global Industry Report, …

The global direct reduced iron market was valued over US$ 21.87 Bn in 2020. It is estimated to expand at a CAGR of 8% from 2021 to 2031. The global direct reduced iron market is expected to reach the value of US$ 50.64 Bn by the end of 2031. Analysts' Viewpoint on Direct Reduced Iron Market Scenario.

(PDF) A REVIEW OF IRONMAKING BY DIRECT REDUCTION

This presentation reviews the different DR processes used to produce Direct Reduced Iron (DRI), providing an analysis on the quality requirements of iron-bearing ores for use in these processes.

Direct-reduced iron

Use: In electrometallurgy, direct-reduced iron is exclusively used as a source of iron for steelmaking. It is a major and very serious contender for scrap and pig iron. A further DRI twist is provided by its development inextricably linked with that of electric steel production. Average annual growth rate of DRI production is estimated at 9 % ...

Novel insights into the reoxidation of direct reduced iron (DRI…

High quality direct reduced iron (DRI) plays a fundamental role in determining the functional properties of high-quality steel. DRI powder with a metallization ratio of 82.82% was obtained by reduction-grinding separation of low-grade iron ore, and iron resource was recycled (recovery ratio: 87.96%).

SHIPPING OF DRI "The Nu-Iron Experience"

sentation given by Nu-Iron at the 2014 AIST Conference held in Indianapolis, Indiana. This paper describes the Nu-Iron experience in developing the safe transport of direct reduced iron (DRI). It is a detailed look at the precautions and measures that are necessary for safe transport of cold DRI (CDRI) and how Nu-Iron's dedication

Process Improvements for Direct Reduced Iron Melting in …

Steelmaking based on direct reduced iron (DRI, and its compacted derivative hot briquetted iron, HBI) is an anticipated important global alternative to current steel production based on FeOx reduction in blast furnaces due to its lower specific CO2 emission. The majority of DRI is melted and refined in the electric arc furnace with …

WORLD DIRECT REDUCTION STATISTICS

global direct reduced iron (DRI) production in 2022 was 127.36 million tons (Mt). DRI output was up almost 6.9% from the previous record of 119.2 Mt set in 2021. Once again, …

Direct Reduced Iron: Most Efficient Technologies for …

Direct reduced iron (DRI) is also known as sponge iron (Hasambeigi et al. 2014). This high porous material has a metallization degree in the range 85–95% with a …

Direct Reduced Iron – IspatGuru

Direct Reduced Iron. Direct reduced iron (DRI) is the alternative iron source for steelmaking. Its advantages as a iron product and diluent for impurities, introduced with scrap, are well documented. DRI is also known as sponge iron. It refers to porous iron produced by the direct reduction (DR) process. It is the second most viable ...

Direct Reduced Iron: Most Efficient Technologies for …

Direct reduced iron (DRI) is also known as sponge iron (Hasambeigi et al. 2014 ). This high porous material has a metallization degree in the range 85–95% with a carbon content in the range 0.5–4% depending on the processing route. During the process, the iron oxides are reduced at the solid state.

Direct Reduced Iron (DRI) | International Iron …

Direct Reduced Iron (DRI) is the product of the direct reduction of iron ore in the solid state by carbon monoxide and hydrogen derived from natural gas or coal. See more information about the production of DRI. … See more

Green Hydrogen-Based Direct Reduction for Low-Carbon …

Due to its high implementation rate, representing about 65% of the total worldwide produced direct reduced iron (DRI), the MIDREX process was selected as basis for the following considerations (see Figure 1). The key component of the DR process is a shaft furnace, where the reduction of iron ore to sponge iron by using NG or other gaseous ...

Direct Reduced Iron: The New Age of HBI

In 2019, DRI production hit a record 108.1 million tons—7.3 percent more than the previous year, owing most of its increase to India, Iran, and Algeria. In 2021, DRI production reached 119.2 million tons, up by 10.2 percent from 2019. While growing output in India—the world leader in DRI production—was due to productivity growth in coal ...